How to Start A Jam Jelly Making Manufacturing Business
Do you want to start a jam and jelly making manufacturing business? Find here a detailed guide on how to start this business with the manufacturing process, equipment required.
Jam jelly making is a profitable business. In addition, you can initiate the business on a small scale with low capital investment. The food processing industry has started receiving a great deal of attention from policymakers. The current industrial policy in food processing is also favorable for the food processing industry.
India is the 2nd largest producer of fruits and vegetables in the world, and the food processing sector in the country is expected to double in the next decade. The ever-growing consumer demands have opened up huge investment opportunities for foreign and private entities in the food processing industry currently.
You can start the business at your home also. However, you must have proper planning and strategy. In addition, you can avail of different allowances and subsidies from Government sectors.
Generally, you can produce jams and jelly from almost every type of fruit and some vegetables. Fruit jam contains rich fruit pulp and available in mango, apple, mixed fruit, pineapple, and orange flavors. Jelly is a clear, bright mixture made from fruit juice, sugar, and sometimes pectin. Generally, people use jelly and jam as the bread spread and as a filling for some cakes and cookies.
Important Question : Is Jam Jelly Making Business Profitable?
Generally, domestic households, restaurants, and other eateries are the major consumers of these items. It is estimated that the total production of processed fruit & vegetable in India is about 15.0 lakh ton. Out of various products fruit juices and fruit, pulp accounts for 27 percent, followed by jams & jellies only 10 percent and synthetics 8 percent.
This is obvious that the processed products of fruit & vegetable business will remain a growth industry for a long time. One of the main reasons for the expectation of growth is that the consumption of jam jelly is gaining popularity day by day owing to the growing change in food habits and increased consumption of bread and other convenient snack foods.
Jam Jelly Making Manufacturing Business Plan Guide for Beginners
1. Register your Business
In starting a jam jelly making manufacturing business, you will need to register your business first. There are four options such as sole proprietorship, LLP, Pvt. Ltd and Ltd. Co. According to your management nature and objective, you need to select the right one. However, you can also start the business as a proprietorship.
Obtain a Trade License. As this is a food product item, you will need to apply for the FSSAI License. You can register your business as an SSI Unit. Compliance with FPO and PFA Act is necessary. IS standard for these products is 5861:1970. GST Registration is a must for manufacturing businesses at present.
2. Jam Jelly Making Ingredients
The major raw materials required for the production of mixed fruit jam & jelly, marmalade are different fruits and vegetables. These are orange, pineapple, guava, papaya, jackfruit, and banana. The consumables are sugar, citric acid, preservatives, food-grade colors, chemicals, pectin, flavors, common salt, etc.
Additionally, you will need to procure the packaging consumables. First of all, you have to pack the product in a glass bottle or jars. And finally in cartons.
3. Jam Jelly Manufacturing Machines & Equipment
For a small-scale conventional production process-oriented unit you will need to have the following machinery. Pulper, Juice Extractor, Mixer, Grinder, Slicer, Cap Sealing Machine, Bottle Washing Machine, and Carton Sealing Machine. From this type of unit, you can expect 30 tons production output per year on 2 shift working and 300 working days
If you want to establish a large-scale production unit you will need to establish a fully automatic production unit. According to the desired production output requirement, you can establish a customized plant.
Additionally, you will need to procure some other equipment and tools. The list includes a weighing scale, glassware, working tables, canteen burners, stainless steel utensils, hand-gloves, cutters and graters, storage racks, etc. Also, you will need to have Testing equipment like a jell meter, refractometer, etc.
4. Jam Jelly Manufacturing Process
Find below some basic steps to be followed to make Jams & Jelly
Jam
First of all, wash the fruits in water and remove the skins. After peeling, cut or slice them into small pieces. Then, boil these pieces with water. Add an appropriate quantity of sugar with the pulp. When the temperature is around 60 C; citric acid, color, essence, etc. are added. This mixture is then stirred for a while, cooled, and then packed in bottles. The process flowchart is:
Washing, peeling, and slicing of fruits → Boiling → Mixing of sugar with pulp → Cooling → Packing.
Jelly
Washed and peeled fruits are fed to the hopper of a juice extractor and the juice so obtained is filtered. Certain fruits like rosella or guava need to be boiled in water before extracting juice.
Sugar is added to juice and then this mixture is boiled to convert it into jelly form and pectin, citric acid, color, etc. are added in the required quantity. Boiling is done until the jelly-like formation is obtained. Packing is done on cooling. The process flowchart is:
Washing and peeling of fruits → Addition of sugar in juice → Boiling → Cooling and Packing.
5. Learning Resource For Jam Jelly Making
Preservation Jam Making, Jelly Making, Marmalade Making, Pickles, Chutneys & Sauces, Bottling Fruit, Finishing Preservation Work for Show
If you want to start a jam jelly-making business, then you must have in-depth knowledge about several aspects. These are ingredients, recipe, production process, packaging, etc. However, if you are an absolute beginner then a book is the most valuable resource to get knowledge about the business.
We recommend the above-mentioned handbook to get detailed information about the business. The book covers a special focus on making jams, jellies, marmalades, pickles, and sauces. The content includes jam making, jelly making, marmalade making, pickles, chutneys, and sauces. Additionally, it caters to bottling fruit, finishing preservation, and work for the show.
This is one of the easiest businesses you can start in the food processing industry. This business allows several other operations from the same unit. And it allows enhancing the profitability. You can also produce pickles and sauce from your jam jelly-making unit as well.
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